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Premium Cold Storage Insulated Panels (PUF/PIR) | Certified for Precise Temperature Control

 

Ensure precise, energy-efficient temperature management for your perishable goods and sensitive materials with our specialized Cold Storage Insulated Panels.

Engineered specifically for low-temperature environments, our panels are the definitive solution for constructing cold rooms, freezer rooms, blast freezers, and temperature-controlled processing areas. These panels feature a high-density, closed-cell Polyurethane Foam (PUF) or fire-retardant Polyisocyanurate (PIR) core, which provides the foundation for superior, consistent thermal insulation.

 

✨ Essential Performance Features

 

• Exceptional Thermal Insulation: The high thickness and extremely low $\text{K-value}$ ($\approx 0.023 \text{ W/m}\cdot\text{K}$) of the core ensure minimal heat ingress. This is non-negotiable for maintaining stable, ultra-low temperatures and achieving up to 60% savings on refrigeration unit operational costs.

• Airtight and Moisture-Proof Sealing: Our panels utilize a robust cam-lock or tongue-and-groove joint system with integral gaskets. This critical feature creates a highly effective vapor barrier, actively preventing condensation, ice formation, and thermal bridging that can compromise efficiency.

• Hygiene and Food Safety: The standard finishes are non-porous and easy to clean, essential for inhibiting the growth of mold and bacteria. We offer specialized Food Grade (PVC Laminated) finishes suitable for strict HACCP and FSSAI compliance.

• High Structural Integrity: The panels are self-supporting and designed for rapid, modular construction. This allows for quick, simple assembly, expansion, or relocation while providing excellent structural stability for heavy-duty ceiling and wall applications.

• Enhanced Fire Safety: PIR core panels are available as an option, providing enhanced fire resistance and reduced smoke emission, which is vital for safety compliance in food, pharmaceutical, and high-value storage facilities.

 

📐 Technical Specifications Summary

 

We provide customizable options to meet every temperature requirement:

• Core Material: High-Density PUF (Polyurethane) or PIR (Polyisocyanurate).

• Panel Thickness: Available in standard sizes from $80 \text{ mm, } 100 \text{ mm, } 120 \text{ mm, and } 150 \text{ mm}$. The thickness is tailored based on your target temperature (e.g., $150 \text{ mm}$ for $-25^\circ \text{C}$ freezers).

• Density: Uniform $40 \pm 2 \text{ Kg/m}^3$ across all panels for reliable performance.

• Facing Material: Standard is PPGI (Pre-Painted Galvanized Iron). Options include Stainless Steel (SS 304/316) for superior hygiene, Food Grade PVC Laminated Sheet, or Aluminium.

• Joint Type: Interlocking Cam-Lock or Tongue-and-Groove System.

 

🏭 Ideal Applications and Industries

 

Our cold storage panels are trusted across the following sectors:

• Food Processing and Storage: Deep Freezers, Chiller Rooms, Dairy, Meat, Poultry, and Fruits & Vegetable Storage.

• Pharmaceutical and Healthcare: Medical Cold Chains, Vaccine Storage Facilities, and Blood Banks.

• Logistics and Chemical: Temperature-Controlled Warehouses, Ripening Chambers, and specialized chemical storage.

We are a leading, verified supplier on IndiaMart, offering complete cold chain solutions including specialized Cold Room Doors (Hinged/Sliding) and expert installation guidance.

Premium Cold Storage Insulated Panels (PUF/PIR) | Certified for Precise Temperature Control

 

Ensure precise, energy-efficient temperature management for your perishable goods and sensitive materials with our specialized Cold Storage Insulated Panels.

Engineered specifically for low-temperature environments, our panels are the definitive solution for constructing cold rooms, freezer rooms, blast freezers, and temperature-controlled processing areas. These panels feature a high-density, closed-cell Polyurethane Foam (PUF) or fire-retardant Polyisocyanurate (PIR) core, which provides the foundation for superior, consistent thermal insulation.

 

✨ Essential Performance Features

 

• Exceptional Thermal Insulation: The high thickness and extremely low $\text{K-value}$ ($\approx 0.023 \text{ W/m}\cdot\text{K}$) of the core ensure minimal heat ingress. This is non-negotiable for maintaining stable, ultra-low temperatures and achieving up to 60% savings on refrigeration unit operational costs.

• Airtight and Moisture-Proof Sealing: Our panels utilize a robust cam-lock or tongue-and-groove joint system with integral gaskets. This critical feature creates a highly effective vapor barrier, actively preventing condensation, ice formation, and thermal bridging that can compromise efficiency.

• Hygiene and Food Safety: The standard finishes are non-porous and easy to clean, essential for inhibiting the growth of mold and bacteria. We offer specialized Food Grade (PVC Laminated) finishes suitable for strict HACCP and FSSAI compliance.

• High Structural Integrity: The panels are self-supporting and designed for rapid, modular construction. This allows for quick, simple assembly, expansion, or relocation while providing excellent structural stability for heavy-duty ceiling and wall applications.

• Enhanced Fire Safety: PIR core panels are available as an option, providing enhanced fire resistance and reduced smoke emission, which is vital for safety compliance in food, pharmaceutical, and high-value storage facilities.

 

📐 Technical Specifications Summary

 

We provide customizable options to meet every temperature requirement:

• Core Material: High-Density PUF (Polyurethane) or PIR (Polyisocyanurate).

• Panel Thickness: Available in standard sizes from $80 \text{ mm, } 100 \text{ mm, } 120 \text{ mm, and } 150 \text{ mm}$. The thickness is tailored based on your target temperature (e.g., $150 \text{ mm}$ for $-25^\circ \text{C}$ freezers).

• Density: Uniform $40 \pm 2 \text{ Kg/m}^3$ across all panels for reliable performance.

• Facing Material: Standard is PPGI (Pre-Painted Galvanized Iron). Options include Stainless Steel (SS 304/316) for superior hygiene, Food Grade PVC Laminated Sheet, or Aluminium.

• Joint Type: Interlocking Cam-Lock or Tongue-and-Groove System.

 

🏭 Ideal Applications and Industries

 

Our cold storage panels are trusted across the following sectors:

• Food Processing and Storage: Deep Freezers, Chiller Rooms, Dairy, Meat, Poultry, and Fruits & Vegetable Storage.

• Pharmaceutical and Healthcare: Medical Cold Chains, Vaccine Storage Facilities, and Blood Banks.

• Logistics and Chemical: Temperature-Controlled Warehouses, Ripening Chambers, and specialized chemical storage.

We are a leading, verified supplier on IndiaMart, offering complete cold chain solutions including specialized Cold Room Doors (Hinged/Sliding) and expert installation guidance.

Product Details:

A Star Insulation Pvt. Ltd. offers end-to-end Cold Storage Consulting Services for all types of cold chain, refrigeration, and temperature-controlled facilities. As an experienced Cold Storage Consultant, we provide expert guidance from concept to commissioning, ensuring optimum performance, energy efficiency, and long-term reliability for your investment.

Our Expertise:

We specialize in designing and implementing customized cold storage solutions for various industries, including:

• Fruits & Vegetables (Potato, Onion, Banana, Apple, Citrus, etc.)

• Dairy Products (Milk, Butter, Cheese, Ice Cream)

• Meat, Fish & Poultry Processing Units

• Pharmaceuticals & Healthcare Cold Rooms

• Frozen Foods & Bakery Storage

• Seed & Floriculture Cold Rooms

• Multipurpose Cold Storages & Ripening Chambers

Services Offered:

1. Project Feasibility & Technical Consulting

   • Site survey, capacity planning, and techno-commercial feasibility report

   • Selection of location, insulation type, and refrigeration system design

   • ROI analysis and energy cost evaluation

2. Cold Storage Design & Engineering

   • AutoCAD layout, floor plan, and air circulation grid design

   • Structural, mechanical, and electrical system design as per standards

   • Compliance with Indian and international norms (MIDH, ASHRAE, ISHRAE, NABARD)

3. Turnkey Project Execution

   • Supply and installation of PUF panels, doors, evaporators, condensing units, and control panels

   • Temperature and humidity automation systems

   • Complete cold room setup with testing and commissioning

4. Upgradation & Retrofit Services

   • Energy optimization of existing cold storages

   • Conversion to ammonia or freon-based systems

   • Expansion or partitioning for multiple temperature zones

5. Government Subsidy & DPR Preparation

   • Preparation of Detailed Project Report (DPR) as per MIDH, NHB, MoFPI, and NABARD guidelines

   • Assistance in applying for government subsidies and project financing

6. Maintenance & Technical Support

   • AMC (Annual Maintenance Contract) and breakdown services

   • Remote temperature monitoring and data logging

   • Staff training and technical audits

Why Choose Us:

• 10+ years of experience in cold chain design and execution

• In-house team of engineers, refrigeration experts, and project managers

• ISO-certified quality systems and best industry practices

• Strong vendor network for refrigeration components and insulation materials

• Delivered projects across India — from small cold rooms to 10,000 MT storage facilities

End-to-End Turnkey Solutions Include:

• PUF Panel Supply & Installation

• Refrigeration System Design (Ammonia / Freon / Hybrid)

• Electrical & Automation Control

• Air Circulation & Ducting Design

• Floor Insulation & Vapor Barrier Systems

• Civil & Structural Coordination

At A Star Insulation Pvt. Ltd., we don’t just build cold rooms — we build performance-driven cold storage systems designed to preserve product quality, reduce energy costs, and enhance profitability.

 

Product Details:

❄️ Cold Storage Consultancy Services

We provide end-to-end Cold Storage Consultancy Services for agro, food processing, pharmaceutical and frozen food projects. Our consultancy ensures optimal design, energy efficiency, subsidy compliance and cost control from concept to commissioning.

🔧 Scope of Services:

• Cold Storage Project Planning & Feasibility Study

• Heat Load Calculation & Refrigeration System Design

• DPR Preparation for MIDH / NHB / PMFME / Bank Finance

• Layout Planning (Cold Rooms, Ante Rooms, Dock Areas)

• Refrigeration Equipment Selection
  (Ammonia / Freon / CO₂ Systems)

• Insulation Design (PUF / PIR Panels & Doors)

• Electrical Load, Power Backup & Control Panel Planning

• Vendor BOQ, Technical Specification & Cost Estimation

• Tender Support & Vendor Finalization

• Installation Supervision & Commissioning Support

• Subsidy & Government Inspection Support

🏗️ Project Types:

• Multi-Commodity Cold Storage

• Potato / Onion Cold Storage

• CA & MA Storage

• Pre-Cooling & Ripening Chambers

• Blast Freezer & Frozen Storage

• Pack House & Sorting-Grading Units

✅ Why Choose Us:

• Practical on-ground project experience

• Designs compliant with Indian Standards & MIDH/NHB norms

• Focus on energy-efficient & cost-effective solutions

• Support till subsidy release & project stabilization

📍 Service Coverage:

Pan India | On-site & Remote Consultancy Available

📞 Contact Us:

For Cold Storage Project Consultancy, DPR & Subsidy Support

“Astar Insulation Private Limited” are a leading Manufacturer of a wide range of PUF Sandwich Panel, PUF Insulated Roofing Panel, Modular Cold Room, Insulated Refrigerated Truck, Cold Storage Door, Industrial Condensing Unit, Clean Room Door, Commercial Cold Storage, Cold Storage Room, Prefabricated Guest House, etc.